Casting process
Equipped with over ten horizontal continuous casting and multiple large centrifugal casting equipment
Graphite drilling
Mechanical fossil ink drilling is efficient and precise
Processing measurement
Inspection and testing during rough material processing
JDB graphite embedded bronze self-lubricating bearing materials consist of high strength metal with solid lubricants embedded, the metal has high load capacity and solid lubricants provided low friction during the operation, this construction reduces maintenance cost for both bearing and machinery. Based on the above technique theory, we also have steel shell cast bronze with graphite plug bearings for economic and impact load application, steel with graphite plug bearings and dispersed solid lubrication bearings for lower friction applications. Base material including CuZn25AI5Mn4Fe3, CuSn5Pb5Zn5,CuZn25Al5Mn4Fe3, or use the material as your need.
Application: Injection molding machine, automotive moulds, hydrocylinder, gear case, gas turbine, water turbine, Crane support...
Aluminum Bronze Bushings
made from robust copper alloys with aluminum as the primary alloying element, are known for their versatility and strength. Key benefits include:
· Self-lubrication: Many aluminum bronze bushings are enhanced with solid lubricants like graphite. This integration helps create a self-lubricating film that significantly reduces friction and wear.
· Corrosion Resistance: These bushings are particularly resistant to corrosion, making them ideal for use in harsh environments such as marine settings and chemical processing plants.
· High Load Capacity: With their ability to withstand heavy loads, aluminum bronze bushings are perfect for applications in heavy machinery and mining equipment.
· Wear and Friction Resistance: The unique composition of these bushings offers excellent resistance to wear and friction, ensuring reliability and longevity in various industrial applications.
Graphite Embedded Bushings
Graphite embedded bushings incorporate solid lubricant directly into a high-strength copper alloy matrix, offering distinct advantages:
· Continuous Lubrication: The graphite ensures ongoing lubrication, minimizing the need for regular maintenance and enhancing operational efficiency.
· Operational in Wide Temperature Ranges: These bushings can perform under extreme temperatures, from -40°C to 150°C (-40°F to 302°F), accommodating a broad spectrum of industrial applications.
· Versatile Sizing: Available in a variety of sizes, these bushings can meet the specific needs of different machinery, with inner diameters ranging from 6mm to 15mm and lengths from 8mm to 35mm.
Grease Groove Designs
Grease grooves in self-lubricating bushings serve as critical features that enhance the distribution and effectiveness of lubrication:
· Lubrication Distribution: Grooves act as reservoirs that help in the even spread of lubricating grease, crucial for maintaining smooth operation between contact surfaces.
· Reduced Friction: Consistent lubrication provided by these grooves significantly reduces friction, enhancing the efficiency of moving parts.
· Customizable Patterns: These bushings are available with various groove patterns such as “Spira-Lube,” “National 11,” figure eight, loop, circular, and straight designs, each tailored for specific operational requirements.
Self-Lubricating Bushes
Combining features of both aluminum bronze and graphite embedded bushings, self-lubricating bushes offer significant advantages:
· Maintenance Reduction: Their self-lubricating nature lessens the frequency of lubrication needs, cutting down on maintenance time and cost.
· Extended Lifespan: These bushes significantly reduce friction and wear, contributing to a longer lifespan and enhanced reliability of components.
· Application Versatility: Ideal for a range of uses from automotive engines to agricultural machinery and electric motors, demonstrating their adaptability across industries.
Large and Custom Brass Bushings
For larger or bespoke applications, custom brass bushings are an available option:
· Size Flexibility: These bushings are designed to accommodate the specific dimensions required by heavy-duty industrial machinery.
· Customization: Tailored to meet unique requirements in terms of size, material composition, and groove design, ensuring optimal performance.
· Material Variability: While commonly made of brass, materials such as bronze or aluminum bronze can be employed depending on specific application needs.
When choosing bushings for your application, it’s essential to consider factors such as load requirements, operational conditions, and environmental influences. Collaborating with reputable suppliers and manufacturers will help in selecting the most suitable bushing type and design for your specific requirements. By incorporating these advanced bushing technologies, industries can greatly improve the performance, efficiency, and longevity of their mechanical systems.
Welcome your inquiry & orders
Contact: Susan Shi
Email: susan@slide-bearing.com
Whatsapp/wechat: +86 13517489983
We supply various kinds of slide bearings since 2004, our main products including self-lubricating bronze bush, wear plate,bronze bearing pad, slide guide, wrapped bronze bushing, composite bushing, bimetal bush,graphite copper sleeve, sliding bearing, self-lubricating bearing, solid inlaid lubrication bearing, self-lubricating plate, self-lubricating gasket, copper sleeve, copper bushing, copper tube, copper turbine, copper casting, copper bearing shell, copper wool and fancy copper such as phosphor copper (QSn10-1, QSn6.5-0.1), H65 brass (H62, H68, H70, H85, H90), tin bronze(QSn6-6-6, QSn5-5-5, CuSn10Pb1, CuSn8, CuSn4, CuSn12), Aluminum Bronze(C60600, C64200, C60800, C61300, C61400, C61900, C62300, C62400, C63000, C63020, C63200, C65100, CuAL10Fe3, CuAL9Fe4Ni4, CuAL9Mn2, CuAL9Ni3Fe2, CuAL10Ni5Fe4)and so on.